DO NOT use 5 cut method for table saw sled.
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Published 2023-04-08
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0:00 Table saw crosscut sled build intro
0:04 5 cut method is wrong
0:21 breakdown plywood
0:31 fence layout
1:17 fence features
3:40 miter gauge bars
6:41 2 cut method for setting fence
10:30 don’t forget safety block
10:42 how stop block and sled clamps work
11:37 wrap up and pointless babbling
12:06 other sleds I like
All Comments (21)
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I don’t own a table saw; therefore, I don’t have a table saw sled. I watched your whole video (well done, good pace, clear, good video work and clips) to see your 2 cut method. I like it much better than the 5 cut method. I’m just in the time to check the squareness of my Kreg track saw table and Kreg Crosscut Station. I replaced my mitersaw and table saw with them plus kept my router table. So far haven’t missed either. I may not use some features available with them but this makes me feel safer and I am happy. Thank you SO much for your video. I’m also subscribing!
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Great video - and I totally agree that this is the only method you need. The accuracy is more than adequate if you are thorough - and if there is no gap, it's ninety as far as I'm concerned. I have been practicing this method thru my entire career, which dates back to the mid seventies. Never had a problem. The only thing I'd like to ad is that I don't let the pieces rub against the saw blade as I pull back. I prefer to remove them from the sled befor pulling back to keep the freshly sawn edge as pristine as possible. Another thing I might add is that I prefer to use either wood fibre board (i.e. Masonite) or MDF, as the edges tend to be less fuzzy than with plywood or solid wood. Greetings from Sweden. Peter
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I remember my father making references to not building the space shuttle from time to time. And he & you are exactly right!
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Great approach and explanation of the geometry of the two cut method. That 5 cut method is very intimidating for someone who’s not building a space shuttle.
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I built a small 13"x 13" sled. Your 2-cut method work perfect and was quick. Thanks.
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Depends on how accurate your woodworking is. And sometimes you get a tolerance stack.
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Good show Doc!
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A great no-nonsense approach to ensuring a crosscut sled is accurate! Keep the excellent woodworking tips coming! Thanks!
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I’ve used both methods to square up a sled and I 100% agree, the 2 cut method is fine for us mere mortals 👍 Good video
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There are some great table saw builds on YouTube but this is the best “non bull***t” method that suits me as a novice. Just bought the Microjig kit for the grooves. Glad I came across your channel.
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I use this same method for squaring the fence and blade on miter saw. Never thought about this method on table saw. Nicely done 👍
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My father an old time machinist had showed me something about the same and said it’s wood you’ve got a few thousands of fuzz on your wood. I had forgotten how he had shown me, Thank You!
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Thanks. It works. Good luck!!
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Great stuff, Ray. Thanks for the video.
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Great design, thanks for the inspiration!
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I used the 5 cut method on the last sled I built. I will use the 2 cut method next time. Very nice!
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I built myself a sled for my proxxon FET and I was recommended the 5 cut method and when I was seeing all these formulas I was almost losing my mind. I'm not bad at maths but that seemed overkill. Thanks for this easy demonstration! Take care
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Love your design. Thats my next project.
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Good idea but I’m not sure that I agree that 90.2 degrees is OK. That’s big enough to leave gaps etc even on relatively small jobs.
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Ray, good to see you lead the break from all that stultifying rocket-science approach to making crosscut sleds. You are quite right; the two-cut method is all that's needed for woodworking. I've used an analogous one-cut method for 25 years for shop-made jigs and to set up new miter saws and to keep them tuned up in hard use. Never had a problem with accuracy, including for the exacting demands of boat joinery.