THIS Mallet WON'T Loosen!

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Published 2022-04-01
I show how I make a double sided, soft/hard bench mallet with a joinery technique that locks the mallet head in place much more securely than the typical wedged tenon/handle in a circular hole.

---- PLANS / MERCH / & MORE----
www.franksworkbench.net/

**TOOLS LINKS**
My hand plane - amzn.to/3PO9GeC
My Block plane - amzn.to/3oMLayx
9-10oz leather - amzn.to/3wfivY4
Face Vise - www.highlandwoodworking.com/veritas-quick-release-…
Inset Tail vise - www.highlandwoodworking.com/veritas-inset-vise.asp…
Gents Dovetail saw - amzn.to/3655jqX
Coping Saw- amzn.to/3pECvOh
Marking knife - amzn.to/3sOl3Im
Starrett combination square - amzn.to/3iL4bxO
Thorex mallet - amzn.to/2Y2MFeV
Combination marking/mortise gauge - amzn.to/2Y2BfYB
Stanley benchtop tape measure - amzn.to/3o5wecl
Dividers - amzn.to/3w8Xr2H
Combination oil stone - amzn.to/397qXfW
Translucent Arkansas stone - amzn.to/3vIUyWk
square awl - amzn.to/3q8UjAT
GOOD pencil sharpener - amzn.to/3pB0cY1
---Consumables---
Liquid Hide Glue (old brown glue) - amzn.to/3a8tzut
Green Honing Compound - amzn.to/3cQNBtM
Pencils - amzn.to/3irJR6f
---Finish---
Tried and True Varnish Oil (linseed oil+ resin) - amzn.to/3TDkOMC

CAMERA EQUIPMENT (most budget-friendly setup on youtube)
Camera (gopro) - amzn.to/3UWwg6V
USB Microphone (voiceover) - amzn.to/3tyfZtg
Lav Mic - amzn.to/3Onh01b

All Comments (21)
  • @kenwebster5053
    In my experience, these types of mallets used to be made with a tapered handle to fit the tapered head slot. The head would just slip over the grip and up to near the top of the handle where the taper held it fast. No wedges required. Also, the head was a single block of wood and the slot was simply chiselled out, no glue required. The head never ever came off, unless it split apart or the handle broke, but in either event abuse would be to blame,
  • @thegoldend6
    The most impressive bit is that he NEVER misses the shot on the scrap bin!! Nice work on the mallet too. That thing is never going to come apart.
  • @shauldvosis4693
    Love your content! Watched every single one of your videos, some more than once. I have a request. If you could make your videos a little longer showing more of the process in a tutorial way. I’ve learned a lot from watching your videos so far. Another request. Please make a video about your different planes. How do you sharpen your blades? How do you adjust and set up to produce such beautiful thin shavings? It’s completely mesmerizing to watch! Thank you for your content. Awesome work!
  • @jnsszeman
    I really like that you share your knowledge without feeling the need to talk All. The. Time. Great watching experience. Thank you!
  • Awesome , modern and to the meat of things skills and video , thank you and God Bless you for sharing ! Don’t ever change . Greetings from California “the beautiful “
  • @ourv9603
    My axe/maul handle used to loosen regularly. I got so tired of removing the handle & adding fresh wedges. Finally I fixed it PERMANENTLY. I took off the handle for THE LAST TIME and added gorilla glue. That was over 15 years ago & it hasnt loosened a lick after MUCH use. !
  • @kfletcher2005
    The way you work with your tools is like what I would imagine Michelangelo had with his paint brushes handling them with meticulous grace and precision. I want to be like you brother. Thanks for your inpiration.
  • A real craftsman i like your mallet a lot. I do need a new one and I will follow your instructions and hopefully make mine look just like yours many thanks
  • Gotta love how this guy like mostly using manual tools instead of power-tools, kinda brings back memories when i now started doing wood-working in school, great video mate , cheers.
  • @buzzfiend
    This man's voice made me hit the like button when he requested it. HE MADE ME. He's got a voice like a well made desk.
  • @randyjones2204
    I really liked this, almost made entirely with hand tools, (just a drill motor). Good job and seems simple.
  • Nice work, I started 45 years ago with mostly hand tools (cost) and now have mostly power tools, I think it’s time to migrate back.
  • @docjohnson2874
    Nice work with the panel saws.....my grandfather was the only one that I knew who could really use one .....and he's long dead.
  • @abdulaaljm
    It's amazing for watching all of this is made by hand tools only while most of wood workers using electrical or battery operated tools and equipments. So satisfying watching this.
  • Very inspired by all your videos. Beautiful mallet. So glad I live in a time when I can learn from people like you.
  • Really nice to see you using traditional tools and achieving a beautiful result! Thanx for posting x.
  • @dfu1685
    I think the shaping you did makes it look much more interesting. In my humble opinion: Functionality + Aesthetics = Craftsmanship!
  • Love how sharp your tools sound. Hand tools are much more satisfying to use.
  • I’m not sure if I’m l’or impressed by the amazing build itself or by the fact that he never misses the scrap bin 😎 Great job, you got me subscribed